It is a very common problem that products produced by Cold Roll Forming Machines have burrs ,these burrs cannot meet market requirements, such as burrs
What is the Floor Deck Roll Forming Machine？
Technique parameters of the processing line：
(1) Plate Material: Galvanized plate
(2) Thickness of the plate : 0.8-1.5mm
(3) Input width of the plate: 1000mm
(4) Effective width of the plate: 688mm
(6) Productivity : 8-12m/min
(7) Roller steps :27 rows
(8) Roller material: 45# steel
(9) Diameter of active shaft: 95 mm
(10) Wall thickness of the main forming machine: 22mm steel plate
(11) Main forming machine body : 450mmH steel
(12) Transmission chain : 2’’
Reducer is18.5kw Xingxing Cycloid which works stably and no noise.
(13) Cutting hydraulic systerm adopts CDF-10 gear pump,the motor power is 5.5kw, no noise, work stably, long life expentancy.
(14) PLC control systerm, easy to operate, high precision and work stably.
(15) Dimensions of major structure:16000mm*1200mm*1000mm
Processing technique and deployment：
Processes: Automatic Decoiler(5T)—Roll Forming Machine—PLC System—Hydraulic System-Post Cut-Automatic Stacking
Components of line:
|2||Main Machine For Roll Forming||set||1|
(1) Automatic Decoiler
(2) Roll-Forming M/C:
Steps: 27 Roller Material: 45# steel
Voltage:3 phase, 440/220, 60HZ. line speed:8-12m/min;
Rolling chromium thickness:0.05 mm
(3) Cutting Mechanism
It adopts hydraulic drive and automatic location to decide the dimention and cut the target products.
Match equipment : one set of cutting tool, one hydraulic tank ,one cutter machine.
Stop to cut , Post cut cutting length tolerance: ±2mm
Cutting tool material: GCr12 with quenched treatment 62-64°C
(4) Hydraulic System
It is controlled by gear wheel oil pump. After filling the hydraulic oil into the hydraulic oil tank ,the pump drive the cutter machine to begin the cutting job.
Match equipment: a set of hydraulic tank , a set of hydraulic oil pump, two hydraulic pipes and two sets of electromagnetism valves.
Power of the oil pump: 5.5kw Hydraulic oil :40#
(5)Computer control cabinet :
It adopts Taida PLC to control(PLC can be chosen as your requirement). The target piece length is adjustable and digit of it can be adjusted
Computed mode has two modes: automatic and manual one.
One counter gauges length, pulses, and decides length
(7) Automatic Stacking (Length20’)
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Often hear some buyers complain their machine orders can not run & operate smoothly after the equipment reach their workshop.And also the suppliers can not
During operating Cold Roll Forming Machine, special attention must be paid to maintenance.So we ensure the stable operation of the machine, which will not affect